MRO
| Rolling-element bearings | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Short life due to high loads | Muulti-purpose grease with MoS2 | BR2 Plus Longterm 2Plus |
| Extreme pressure and water resistant grease |
Longterm 2 Plus |
||
| Ability to operate at extremely low temperatures(to-70℃) |
Low to moderate loads and speeds | 33 | |
| Short life due to high temperatures (up to 160℃ continuous) |
Moderate to high loads and low to moderate speeds |
FB 180 | |
| Short life due to very high temperatures (up to 180℃ continuous) |
Moderate to high loads and high speeds |
BG 20 | |
| Short life due to very high temperatures (up to 200℃ continuous) |
Low to moderate loads and speeds | 44 | |
| Short life due to extremely high temperatures (up to 250℃ continuous) |
Resistandt against solvents and other aggressive chemicals |
HP-870 | |
| Short life due to extremely high temperatures (up to 230℃ continuous) |
Heavy duty and chemically resistant grease |
fs 3451 | |
| Short life due to extremely high temperatures (up to 230℃ continuous) |
Low to moderate loads and speeds | 7348 |
|
| Need for operation in very high vacuum environment |
Service temperatures for -65 to + 250℃ | HP-300 |
|
| Lubricant failure because of aggressive environmental influence |
Service temperatures for -35 to + 250℃ | HP-870 | |
| Service temperatures for -65 to + 250℃ | HP-300 | ||
| Service temperatures for -40 to + 200℃ | FS-1292 | ||
| Service temperatures for -40 to + 230℃ | FS-3451 | ||
| Shaft/hub connections | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Stick-slip and dameage during assembly and running-in |
Dry film lubricant coationg | D 321 R |
| Pretreatment with solid lubricants | G-Rapid Plus |
||
| Adhesive pretreatment assembly paste |
G-n Plus | ||
| High wear, stiff operation, fretting corrosion, increased tolerances |
Multi-purpase grease with MoS2 | BR 2 Plus |
|
| Extreme pressure MoS2 grease | Longterm 2 Plus |
||
| Fretting corrosin | P 40 | ||
| Short life and lubrication intervals owing to wet environment |
White long-life and water resistant grease |
Longterm W2 | |
| Exterme pressure and water resistant grease |
Longterm 2 Plus |
||
| Steel gear wheels in open gears |
Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
High wear, pitting or corrosion on gear wheels running at low to medium speeds (up to 2m/s) |
Adhesive pretreatment assembly paste | G-n Plus |
| Pretreatment with solid lubricants | G-Rapid Plus |
||
| Protection against fretting corrosion | TP 42 | ||
| Adhesive grease against fretting corrosion |
G 67 | ||
| Protects against wear due to high loads | 165LT | ||
| Synthetic grease with solid lubricants | 1122 | ||
| High wear, pitting or corrosion on gear wheels running at high speeds (up to 6m/s) |
Adhesive grease in difficults operating conditions |
1122 | |
| Plastic gear wheels in enclosed gears |
Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Running-in damage, stick-slip,scuffing,seizure | White synthetic, grease with solid lubricfants |
EM-30L, EM-30LG |
| General purpose grease for plstic lubrication |
X5-6020 | ||
High wear and short life owing to high |
White silicone grease for wide temperature range |
PG 21 | |
| White synthetic grease with solid lubricants for extreme pressure |
EM-30L, EM-30LG |
||
| White silicone grease with solid lubricants |
PG 54 | ||
| Semi-synthetic grease for enclosed plastic and steel gears |
G 68 | ||
| General purpose, semi-synthetic grease |
PG 75 | ||
| General purpose grease for plastic lubrication |
X5-6020 | ||
| Synthetic grease with solid lubricants for extreme pressure |
YM-103 | ||
| Seals and packings | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Damage due to lubrication failure under aggressive environmental influences |
Resistant against solvents and dther aggressive chemicals |
HP-870 |
| Silicons compound resistant against solvents and gases |
111 | ||
| Chemically resistant fluoro-silicone grease |
FS3452 | ||
| Shrinkage, swelling and stress cracking due to lubricant incompatibility |
White Synthetic grease with solid lubricants compatible with many plastics |
EM-30L,EM30LG | |
| synthetic grease with noise dampening capacity |
EM-50L | ||
| Low temperature synthetic
grease compatible with many plastics |
EM-60L | ||
| Synthetic grease compatible with many plastics, protects against stress-cracking formation |
HP-870 | ||
| General purpose silicone compound | 111 | ||
| Steel gear wheels in enclosed gears |
Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Running-in damage | Pretreatment assembly paste | G-Rapid Plus |
| Dry film lubricant coating | D321 R | ||
| Wear, pittings | MoS2 additive for gear oils | M 55 Plus |
|
| Adhesive, semi-fluid mineral oil grease | Longterm 00 |
||
| Synthetic grease with solid lubricants | 1122 | ||
| Sliding contact bearings made of metal |
Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Stick-silp and damage during assembly and running-in | Dry film lubricant coating | D 321 R |
| adhesive pretreatment assembly paste | G-n Plus | ||
| Pretreatment assembly paste | G-Rapid Plus |
||
| Scuffing, scoring, high wear, Short life due to high load |
Multi-purpose grease with MoS2 | BR 2 Plus |
|
| Extreme pressure MoS2 grease | Longtrem 2 Plus |
||
| Short life and lubrication intervals owing to wet environment |
White long-life and water resistant grease |
Longterm W2 |
|
| Exreme pressure and water resistant grease |
Longtrem 2 Plus |
||
| Sliding contact bearings made of Plastic |
Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Running-in damage, stick-silp, scuffing, seizure | White synthetic grease with solid lubricants |
EM-30L, EM-30LG |
| Extreme pressure synthetic grease paste |
E | ||
| General purpose grease for plastic lubrication |
X5-6020 | ||
| High wear, stiff, operatin, stress cracks, swelling, shrinking, effect on hardness due to inadequate lubricant, short life owing to high temperatures or high loads |
White silicone grease for wide
temperature range |
PG 21 | |
| White synthetic grease with soild lubricants for extreme pressure |
EM-30L, EM-30LG |
||
| White silicone grease with solid lubricants |
PG 54 | ||
| General purpose, semi-synthetic grease |
PG 75 | ||
| General purpose grease for plastic lubrication |
X5-6020 | ||
| Synthetic grease with solid lubricants for extreme pressure |
YM-103 | ||
| Linear sliding guides | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Stick-slip and damage during assembly and running-in | Adhesive pretreatment assembly paste | G-n Plus |
| Pretreatment assembly paste | G-Rapid Plus |
||
| Multi-purpose grease with MoS2 | BR 2 Plus |
||
| Extreme pressure MoS2 grease | Longterm 2 Plus |
||
| Scuffing, scoring, high wear, short life due to high load |
Multi-purpose, moderate load and food grade(USDA H1) grease |
G-4500 | |
| Synthetic grease for high loads on metals |
G-4700 | ||
| General purpose, semi-synthetic grease |
PG 75 | ||
| White synthetic grease with solid lubricants for extreme pressure |
EM-30L, EM-30LG |
||
| Silicone grease for plastic with wide temperature range |
33 | ||
| Short life and lubrication intervals owing to wet environment |
white long-life and water resistant grease |
Longterm W2 |
|
| Extreme pressure and water resistant grease |
Longterm 2 Plus |
||
| Fretting corrosion | white, extreme pressure solid lubricant paste |
DX | |
| Adhesive lubricant against fretting corrosion |
G 67 | ||
| Liear motion guides | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
High lubricant usage with oil lubrication | Coat with AF Coation then apply thin flim of DX paste |
3402 C + DX |
| High wear due to intemittent operation or vy small movement |
Dry film lubricant for short travel distances |
3402 C | |
| Insufficient accuracy as a result of suface rolling and wear |
Apply both lubricants due to increased loads |
3402 C + DX |
|
| Apply both lubricants due to high loads and medium speeds |
3402 C + Longterm 2 Plus |
||
| Chains | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
High wear and short service life caused by high temperatures or heavy loads |
semi-synthetic chain oil | S – 1500 |
| High temperature synthetic chain oil | S – 1501 | ||
| Service temperatures from -30 to + 250℃ |
S – 1502 | ||
| High remperature/low friction synthetic chain oil, up to +250℃ |
S – 1503 | ||
| Adhesive/ low friction synthetic chain oil, up to +250℃ | S – 1504 | ||
| Solvent free high temperature chain oil | CO 220 | ||
| High wear and short service life due to insuffcient lubrication at high speeds |
Adhesive chain lubricant with MoS2 | MKL-N | |
| High wear and short service life caused by extreme temperatures or heavy loads |
Dry lubrication by soild lubricants up to +450℃ |
M 30 | |
| High wear and corrosion due to heavy loads and wet environments |
Black chain lubricants for grease nipples |
1122 | |
| Adhesive paste for nomal and stainless steel chains |
P 40 | ||
| Planetary roller screws | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
contamination as a result of high lubricant delivery during oil lubrication |
Dry film, oil resistant lubricant | 7409 |
| Increased wear caused by lubricant oxidation or decomposition at extreme temperatures or under aggressive ambient conditions |
Silicone grease for high and very low temperatures |
33 | |
| Silicone grease with wide temperature range |
44 | ||
| Chemically resistant fluoro-silicone grease |
FS 3451 | ||
| Wear caused by high centrifugal forces at the bearing quide system as a result of high speeds |
General purpose grease | Multilub | |
| Synthetic grease for high speeds | BG 20 | ||
| Bolts, studs | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Fretting and seizure on bolts made of austenitic stainless steel |
White assembly paste | D |
| Black, metal-free assembly paste | P 74 | ||
| Dry film lubricant coating | D 321 R | ||
| Fretting and seizure on bolts with galvanzed surface |
Very low assembly | G-Rapid Plus |
|
| Dry coating preferred | D 321 R | ||
| Broken bolts and stripped threads owing to scatter of friction coefficient |
Consistent assembly torque | 1000 | |
| Dry film lubricant coating | 7405 | ||
| Fretting and seizure on bolts exposed to low to medium temperatures and corrosive environments |
Metal-free lubricating paste | P 40 | |
| Broken bolts due to stress cracks on thread surfaces |
High temperature threads(nickel alloys) | P 37 | |
| Seizure or broken bolts due to high temperature and corrosive environments |
High temperature antiseize paste | HSC Plus |
|
| Press-fit joints | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Difficult and time consuming assembly because of stick-slip:scuffing, scoring or component damage during press- fiting |
Adhesive pretreatment assembly paste | G-n Plus |
| White assembly paste | D | ||
| Pretreament with soild lubricants | G-Rapid Plus |
||
| Maintenance, repairs | Machine Components | ||
|---|---|---|---|
| User problem | Requirement | MOLYKOTE; Solution | |
 |
Difficult dsmantling owing to corrosion and rust |
‘5 in 1’ | Multigliss |
| Penetrating oil | Supergliss | ||
| Stick-slip and amage during assembly and running-in |
Adhesive pretreament assembly paste | G-n Plus | |
| Pretreatment with soild lubricants | G-Rapid Plus |
||
| Corroded components due to corrosive environments |
Adhesive copper paste | Cu-7439 Plus |
|
| Seized or broken bolted connections | White assembly paste | D | |
| Pretreatment with soild lubricants | G-Rapid Plus |
||
| Consistent assembly torque | 1000 | ||
| High temperature threads(nickel alloys) | P 37 | ||
| Corrosion | Dry. transparent corrosion protector | Metal Protector Plus |
|
| Difficult applications which are not equipped with grease nipples |
Low viscosily soild lubricant dispersion | Omnigliss | |
